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YAMAHA "YZF-R1M"

Contributing to both weight reduction and a premium feel through the development and manufacture of CFRP parts

Yamaha Motor’s flagship supersport model, the YZF-R1M, is a high-performance machine incorporating technology derived directly from MotoGP racing. Leveraging its long-cultivated expertise in CFRP (carbon fiber reinforced plastic) design and manufacturing, Toray Carbon Magic supported the development and production of the carbon fiber components used on the vehicle. While ensuring high rigidity and low weight, these parts achieve a beautiful appearance and excellent design quality befitting a premium model. Furthermore, technical capabilities—such as the ability to handle complex shapes and achieve high-quality surface finishes—contribute not only to improved riding performance but also to the pride of ownership and the vehicle's overall value. By applying race-honed technology to mass-production vehicles, the company supports the development of motorcycles that strike a sophisticated balance between performance and design. The YZF-R1M achieves both superior aerodynamic performance and significant weight reduction through the use of carbon fiber bodywork and winglets.

Client Yamaha Motor Co., Ltd.
URL https://global.yamaha-motor.com/
Application Flagship super sports bike
Development Part Cowl parts
Required Characteristics Lightweight / Aesthetics / Part integration
Development Scope Design / Material Selection / Evaluation Testing / Prototyping / Molding Method Selection / Manufacturing / Production Engineering / Mass Production
Development Period Approximately 1-2 years
Molding Method Autoclave / VaRTM
Size Vehicle length 2,055 mm / width 690 mm / height 1,165 mm
Weight 203 kg

Development Case Studies